Weekly Trends — Leading Indicators
Upload the Short PID Review Excel to auto-update all trends.
Short PID — Weekly Trend by Reason
Cycle Count — Weekly Accuracy & Root Causes
Upload the Weekly Risk Based Cycle Count Excel to update.
Inventory Accuracy by Week
Cycle Count — Root Cause Pareto
Scrap Tracking — 2185 Production Floor
Upload "2185 Scrap Review.xlsx" to auto-update forms submitted + weekly $.
Scrap — Forms Submitted vs Weekly $ Value
Picking — Transversal Action
Picking is the process where material moves from inventory to assembly. Digitalizing this single point addresses root causes across all 4 categories.
Process — 45%
PID validation at pull time closes the loop that creates phantom FG inventory.
→ Auto-complete PID on pick
Data — 36%
Barcode scanning eliminates description-based SKU selection errors.
→ Scan to verify correct SKU
Transactions — 15%
Dual confirmation replaces memory-based adjustments with system-validated picks.
→ Dual confirm qty + SKU
Execution — 4%
Auto-register material pulled prevents WIP from floating without ownership.
→ Auto-register on pull
Picking Addresses
100%
of all 4 root cause categories
Timeline
Apr 15
Go-live target date
Implementation Roadmap
Phased rollout with dependencies. Each phase unlocks the next level of root cause mitigation.
Phase 1 — Fixed Pick Locations
Phase 2B — Finance
Phase 2A — Issue to Kit
Phase 3 — Roll out
Maintaining
Critical Path
Action Board
| Root Cause | Action | Status | KPI | Owner | Support |
|---|